All Makeup Rolls are Repairable with seasoned fabrication, repair veterans, and high-tech techniques, IAO Gear Works is the one of the best company in roller repair
IAO Gear Works can rebuild and recondition, back to O.E.M Specifications even if rolls are chipped, gouged, or just worn down from wear.
IAO Gear Works is specialize in repairing of a series of large mill rolls used in their steel processing operation. We use a multi-step procedure for the reconstruction of the mill rolls Rebuilding and repairing rolls for steel processing facilities. Build up rolls with weld, Mill welded surface back down to required dimensions and finish, Machine journals to appropriate specifications and Machine keyway
Roller after being completely rebuilt. It looks like new, and is ready to perform like new. This is what our heat transfer roll repairs can do. IAO Gear Works roll reconditioning and repair services can include the removal of seized chocks and bearings, and more importantly, the weld repair of the roll journals. IAO Gear Works uses only the highest quality vacuum degassed clean steel, properly forged to meet the strictest ultrasonic testing standards in the roll industry.
IAO Gear Works Specialize in the rebuilding of all types of rolls. We can rebuild and recondition back to O.E.M
Beginning with the highest quality forging, IAO Gear Works applies its unique High Gradient Heat Treatment to achieve the microstructure needed for high performance in the rolling mill. At IAO Gear Works Rolls are engineered for optimal performance and a value-added solution to the demanding needs of the hot steel strip coiling application. The top pinch rolls are supplied as an assembly comprising a forged alloy steel through-shaft, two forged alloy steel hubs.
To increase your rolls service life, IAO Gear Works uses the following superior technologies:
• Spray and Fuse Process
• Plasma Transferred Arc
• Automated Welding with Shielding Gas
• Automated Open-Arc Welding
• Cold Spray Process
• High Velocity Oxy-Fuel Powder Spraying
Rolls Repair by IAO Gear Works
IAO Gear Works can build up and regrind to original specs. Bearing surface can also be repaired. Center less grinding and rebuild on all center less rolls. IAO Gear Works will determine the cause of any failure and provide this information along with our quote. Misalignment, excessive heat or overloading in your machine will be noted. Where most other companies would quote to simply sell you new rolls, We have the skill level on 3 shifts and machine capability to perform even the most complex repairs. IAO Gear Works will complete all work efficiently and Guarantee all work for (48) months from time of installation.
Rolls Repair by IAO Gear Works
Aluminum Mill Rolls repair
Analocks repair
Accumulator Roll repair
Bridle Roll repair
Cast Film Extrusion Roll repair
Coating Roll repair
Cooling Rolls repair
Corona Treating Roll repair
Corrugated Rolls repair
Crusher rolls repair
Dancer Roll repair
Deflector Roll repair
Draw Roll repair
Drive Roll repair
Embossing Back Up Roll repair
Film Conditioning Roll repair
Forming Rolls repair
Glue Pot Rolls repair
Guide rolls repair
Hold Down Roll repair
Ink Fountain Roll repair
Laminating Roll repair
Leveler Roll repair
Leveler Rolls repair
Lightweight Idler Roll repair
Metering Roll repair
